Opel Vectra A

since 1988-1995 of release

Repair and car operation



Vektr A. Opel
+ 1. Maintenance instruction
+ 1.1 Maintenance
- 2. Engine
   2.2. General information
   2.3. System of ventilation of a case
   2.4. Compression check
   2.5. Repair operations on the engine established in the car
   2.6. The repair operations demanding removal of the engine
   2.7. Recommendations about engine removal
   + 2.8. Removal and engine installation without a transmission
   + 2.9. Removal and engine installation together with a transmission
   2.10. Replacement of support of the engine and transmission
   2.11. Engine repair
   + 2.12. A gear belt and pulleys (without the automatic mechanism of a tension)
   2.13. A gear belt and the tension mechanism (l models 1,4 and 1,6 except С16 NZ2)
   2.14. An opening in a back casing of a gear belt on l models 1,4 and 1,6
   2.15. Gear belt and tension mechanism (l NZ2 1,8 and 2,0 C16 model)
   2.16. Forward sealing ring of a camshaft
   2.17. Back sealing ring of a camshaft
   2.18. Camshaft and camshaft case
   + 2.19. Removal and installation of a head of the block of cylinders on the engine in the car
   2.20. Removal and installation of a head of the block of cylinders on the removed engine
   + 2.21. Repair of a head of the block of cylinders
   2.22. Cleaning and survey of a head of the block of cylinders
   2.23. Hydraulic pushers of valves
   2.24. Flywheel
   2.25. Replacement of a forward sealing ring of a cranked shaft
   2.26. Replacement of a back sealing ring of a cranked shaft
   2.27. Oil pallet
   2.28. Oil pump
   2.29. Repair of the oil pump
   2.30. Removal and installation of pistons and rods
   2.31. Check of pistons and rods
   + 2.32. Removal and installation of a cranked shaft
   2.33. Check of a cranked shaft
   2.34. Survey and gap check in radical and shatunny bearings
   2.35. Check of a working gap of the bearing
   2.36. Check of the block of cylinders of the engine
   2.37. Engine start after major maintenance
+ 3. Repair of DOHC engines
+ 4. Repair of the diesel engine
+ 5. Cooling system
+ 6. Fuel system
+ 7. A fuel and exhaust system of models with system of injection of fuel
+ 8. Exhaust system and system of fall of toxicity of exhaust gases
+ 9. Fuel systems of the diesel engine
+ 10. Engine electrosystems
+ 11. Transmission
+ 12. Mechanical transmission
+ 13. Automatic transmission
+ 14. Power shafts
+ 15. Brake system
+ 16. Suspension bracket
+ 17. Body
+ 18. Electric equipment
+ 19. Check of malfunctions



2.24. Flywheel

GENERAL INFORMATION

Prevention

At installation of a flywheel it is necessary to use new bolts of fastening.


Removal

Flywheel removal on the engine of 1,6 l

PERFORMANCE ORDER
1. Remove coupling and a starter.
2. If the engine is established in the car, remove vyzhimny the bearing and направля the yushchy plug of the vyzhimny bearing.
3. Put combination labels on a flywheel and a cranked shaft.
4. Fix a flywheel from a provorachivaniye, having established a clamp on a gear wreath of a flywheel.
5. Unscrew bolts and remove a flywheel (see fig. Flywheel removal on the engine of 1,6 l).

Check

PERFORMANCE ORDER
1. On models with a mechanical transmission check a flywheel on wear from coupling and a condition of teeths of a gear wreath.
2. On models with an automatic transmission check a condition of a drive of the hydrotransformer and a gear wreath.
3. At wear of teeths of a gear wreath of a flywheel it is necessary to replace a gear wreath.
4. For removal of a gear wreath of a flywheel by a hacksaw on metal make spent on drink on a wreath between teeths and, using a chisel, bring down a gear wreath from a flywheel.
5. Heat up a new gear wreath to temperature 180 – 230°С and dress him on a flywheel. When cooling a gear wreath it will be compressed and will be fixed on a flywheel. Do not overheat a gear wreath of a flywheel as hardness of teeths thus will decrease.
6. If there is a wear of a surface of the flywheel contacting to a disk of coupling, a flywheel it is necessary перешлифовать.

Installation

Use of the special tool for flywheel fixing from a provorachivaniye on the engine of 1,6 l

Tightening of bolts of fastening of a flywheel the demanded moment

Tightening of bolts of fastening of a flywheel their dovorachivaniye on a certain corner

PERFORMANCE ORDER
1. Establish a flywheel on a cranked shaft and fix new bolts, having tightened them in two stages. At a tightening of bolts of fastening of a flywheel fix a flywheel from a provorachivaniye (see fig. Use of the special tool for flywheel fixing from a provorachivaniye on двигате le of 1,6 l, the Tightening of bolts of fastening of a flywheel the demanded moment, the Tightening of bolts of fastening of a flywheel their dovorachivaniye on a certain corner).
2. Establish directing plug of the vyzhimny bearing, vyzhimny the bearing and coupling.